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How to Extend the Life of Your Excavator’s Hydraulic System

How to Extend the Life of Your Excavator’s Hydraulic System

August 27, 2025
  1. Introduction
    • Hydraulic system failures account for 45% of excavator downtime.
  2. Common Hydraulic Issues and Solutions
    • Issue 1: Contaminated Oil
      • Impact: Pump wear, valve sticking.
      • Solution: Regular oil sampling + OTTO’s high-efficiency filters (part# HYD-007).
    • Issue 2: Leaking Seals
      • Cause: Age, overheating, or low-quality seals.
      • OTTO’s solution: Premium NBR seals with heat-resistant coatings.
    • Issue 3: Overheating
      • Remedy: Upgrade to OTTO’s aluminum heat exchangers (50% better cooling efficiency).
  3. Proactive Maintenance Tips
    • Schedule: Flush hydraulic oil every 1,000 hours.
    • Inspection: Check hoses for cracks and fittings for tightness.
    • Training: Operator best practices (avoid overloading cylinders).
  4. Case Study: A Construction Firm Saved 20% on Maintenance Costs
    • Before: Monthly leaks due to cheap seals.
    • After: Switching to OTTO’s seals reduced leaks by 90% in 6 months.

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